Making Memory Foam from Upcycled CO2
Econic’s innovative process transforms CO₂ waste streams into renewable polycarbonate ether (PCE) polyols.
Viscoelastic foam, commonly known as memory or temper foam, is characterized by its slow recovery after compression and is widely used in mattresses, sofas, and other furniture.
The production of this versatile material begins with two key components: isocyanates and polyols.
UK-based Econic Technologies is revolutionizing this process by enabling the production of polycarbonate ether (PCE) polyols using carbon dioxide instead of fossil fuels.
Through a proprietary process and unique catalyst, Econic’s technology provides manufacturers with renewable polyols that effectively replace traditional oil-based polyether polyols in polyurethane production.
These PCE polyols can seamlessly integrate into existing manufacturing processes, working with standard catalysts and surfactants. They also allow for foam production across a range of isocyanate indices and water contents, ensuring performance and efficiency remain uncompromised.
Econic’s innovative approach is powered by carbon capture and utilization (CCU), converting CO₂ waste streams into valuable raw materials. This method reduces the carbon footprint of polyols by up to 30%, keeps carbon in circulation, and complements broader efforts to advance circular economy principles.
By replacing oil-derived carbon with renewable alternatives, Econic enhances the environmental profile of polyurethane products while meeting growing demands for sustainable, cost-effective solutions.
